High Speed Beverage Filling Machine , Aseptic Brick Carton Juice Filling Machine


High Speed Beverage Filling Machine , Aseptic Brick Carton Juice Filling Machine 

 

Main Feature

 

The main features are: disposable auto-complete feed, sterilization, box making, filling, forming, sealing action, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packaging, materials completion of the aseptic chamber of the filling and after the filling of the seal are in a positive pressure conditions, thus ensuring a sterile packaging materials and materials to be packaged through a juice beverage after the UHT sterilization at room temperature shelf life of long up to one year. In addition, the aircraft PLC optical correction, frequency control, pneumatic solenoid valve, vacuum systems, liquid level control, smart electronic thermostat adjustment, automatic fault alarm system and sterile room, etc. Germany, Japan and other countries of the famous brand , the whole machine is used stainless steel, beautiful appearance, convenient operation.

 

Main Technical Parameters

 

Production speed The net content is 1,000 milliliter, 1,500-2,000 bags per hour
Shapes of Packing Brick, slender
Packing material PE/PAPER/PE/AL/PE/PE six layer coiling block composite material
Utilization power 24 Kw (power: 4 Kw, electrical heating: 20 Kw)
Utilization voltage 220V/380V
Frequency of power utilization 50Hz/60Hz
Compressed air 0.4-0-6Mpa, 1.0M³/min
Technological process Formfeed-code-sterilization-filling-forming
Mode of operation PLC control, human-computer interface operate
Shelf life of product Under the indoor temperature of 25-30℃, the guarantee period of the common drink is 12 months and 6 months for dairy.
Boundary dimension L×W×H=6,000×1,600×4,000mm

 

Equipment Configuration

 

No. Name Configuration Quantity Brand
1. Machinery molding
101 Lower traction part Worm and gear reducer NARV50-15 is used for main drawing roller which is equipped with 1 set of three-phase asynchronous motor of 0.37 KW; one Japan SMC cylinder MA40x35 is used for traction rubber roller. 1 set Speed reducer of Japan Inovance
102 Locating mechanism One set of thin cylinder SDA40x15 of Japan SMC is used for brake. 1 set
103 Film mulching mechanism One set of air cylinder MA16x30 of Japan SMC under rubber roller of pressing PP film. 1 set
104 Putting model mechanism One group of guide rails of Germany Igus; 2 connecting-film cylinders SDA12x12 of Japan SMC; the heater of connecting film uses PTC ceramic heater band. 1 set
105 Guide wheel mechanism HRC55-60 pin axle of Japan, all are stainless steel hard axles, and heat treatment is for surface hardness; pin axle uses Germany Igus. 1 set
106 Rack of horizontal sealing The rack material is aviation aluminum 7075. 1 set
107 Clamping jaw of horizontal sealing The engineering plastics of American Dupont; high-end heat treatment is made for the stainless steed parts of key places; bearing of Japan NSK; counterpoint mechanism motor of 0.75 KW of Japan Inovance; electrode part of horizontal sealing uses American C17200 beryllium bronze; 1 set
108 Clamping jaw motor of horizontal sealing Servo motor of 4.4 KW of Japan Inovance 1 set
109 Station chain mechanism All 26 pieces of chain boards are fine finished, all materials are 7075 aviation aluminum, and oxidative treatment are made for surface. 1 set
110 Output mechanism The reducer of bevel gear of 1:1 is APEX brand of Taiwan. Cam structure is used for packaging, and swivel plate is outside, eight swing arm moving packages for one circle, and the package moving is automatic and flexible. 1 set
111 Motor of output mechanism Servo motor of 4.4 KW of Japan Inovance 1 set
112 Upper traction mechanism The bearing of traction case uses the stainless bearing of Sweden SKF, which is heat resistant, corrosion resistant and acid-base resistant. Worm and gear reducer NARV50-15 is used for main drawing roller which is equipped with 1 set of three-phase asynchronous motor of 0.37 KW; one Japan SMC cylinder MA40x35 is used for traction rubber roller. 1 set Speed reducer of Japan Inovance
113 High-frequency heater of horizontal sealing 2 KW, RDRF-05, high-frequency electro-magnetic induction 1 piece Italy CEIA
114 High-frequency heater of longitudinal sealing 2 KW, RDRF-05, high-frequency electro-magnetic induction 1 piece Italy CEIA
115 High-frequency heater of film mulching 2 KW, RDRF-05, high-frequency electro-magnetic induction 1 piece Italy CEIA
116 Automatic lubrication oiling machine 30 W, Taiwan TUNGTAY 1 set
2. Aseptic system
201 Hot air heater 15KW 1 piece Japan SAKAGUCHI
202 Hydrogen peroxide groove mechanism The whole hydrogen peroxide groove use the 316 material, inside roller bearing is Japan ceramic bearing. 1 set
203 Hydrogen peroxide pump 0.37KW, 300L/H 1 set GRUNDFOS
204 Hydrogen peroxide heater 2KW 3 pieces Japan SAKAGUCHI
205 Water-cycling vacuum pump 4KW 1 set German BECKER
206 Pneumatic two position three -way reversing valve φ51.3 2 pieces APV
207 Plate heat exchanger BRF05-160-316L 1 set Shanghai NANHUA
208 Temperature sensor 0~200℃/450℃ 5

5 pieces

OMRON
209 Spherical valve, butterfly bamper, angle seat valve Several Shanghai Yuanan
210 Pressure regulating valve, relief valve 1 piece for each APV
211 Constant flow valve 2 pieces APV
212 Sterile proportional adjusting valve 1 piece German BURKERT
3. Electric configuration
301 Air circuit breaker C65N-D Schneider
302 Alternating current contactor LC1-D****N Schneider
303 Intermediate relay MY2NJ OMRON
304 Transducer ATV303H Schneider
305 Servo motor/servo drivers LSMH/LS600P Japan Inovance
306 Programmable controller PLC S7-200CN Siemens
307 Human-computer interface 6AV66480BE113AX0 Siemens
308 Temperature controller PXR9NEH Japan fuji
309 Pressure regulating module STY**A-III Fushen science and technology
310 Proximity switch LE**SF**DP0 LANBAO
311 Magnet switch D-AS3 Japan
312 Color mark sensor KT5W-2P2116D German SICK
313 Absolute value encoder TRD-NA Japan
314 Switching power supply MEAN WELL